- An unique feature expertise for synchronization of billet speed with shear machine travel gives ±15mm cutting length accuracy.
- Water circulated body and circuit
- Centralized greasing system
- Special heat treated tool steel cutting blade material for long life
- First ever machine shears alloy steel material of section 240x200mm @ 900℃
Shear Machine
Hyd. Power Pack
Drive Panel
H.M.I. Panel
Owing to our expertise in the domain. We are involved in manufacturing, exporting & supplying wide range of hydraulic presses, cylinders & power packs since 1996. We have in house facilities like fabrication shop, machine shop as well as assembly shop. Since last 3 years we are introduce our new product “hot billet shearing machine” for steel billets manufacturers. We are manufacturing horizontal as well as vertical shear machines.
Our provided shear machines are majorly used for cutting mild steel hot slabs, plate, girders blooms & billets. offered shear machines are precisely manufactured by utilizing optimum quality components and ultra modern techniques. In vertical shear 4-pillar guided pillars constructed in design vertical upward cutting.
Very use full to cut small & medium size in length billets for online rolling mills. Hard chrome plated pillars helps for guiding cutting blades. Water cooled platens to help cool down machine body to increase its life. Machine travel with billet speed with help of hydraulic travel cylinder. We can provide these machines synchronized with ccm through automation help of PLC & HMI.
we are manufacturer of Hot Billet Shear Machine. We also provide you this machine with automation synchronize with ccm speed and give better accuracy for cut to length. this machine is eco friendly no gases required. zero material loss.
Specifications:
| PARTICULERS | IN TERMS | HBS-130 | HBS-160 | HBS-200 | |||
| Cutting Force | TONS | 75 | 90 | 105 | |||
| Cutting Cyl. Stroke | mm | 190 | 210 | 285 | |||
| Working Pre. | kg/sq.cm | 150 | 150 | 150 | |||
| Daylight Gap | mm | 170 | 190 | 260 | |||
| Cutting Cy. Speed Cutting/Return | mm/sec | 22/50 | 22/50 | 22/50 | |||
| Electric Motor | hp | 25 | 30 | 50 | |||
| Electric Motor For Travel | hp | 02 | 02 | 03 | |||
| Travel Cylinder Stroke | mm | 800 | 1000 | 1000 | |||
| Max Billet Cutting Size | mm | 130X130 | 160X160 | 200X200 | |||
| Oil Tank Capacity ( For Two Machine) | ltr | 600 | 800 | 1000 | |||
| Operating | mode | MANUAL & AUTO BY HMI & PLC | |||||
| Minimum Temp. Of Billet Required | ℃ | 950 (MINIMUM) | |||||
| Cutting Length Accuracy With Automation |
mm | ±15mm | ±15mm | ±15mm | |||
| Electric Motor For Heat Exchangers | hp | 2 | 2 | 2 | |||
| Plate Type Heat Exchanger | kcal/hr | 9000 | 12000 | 12000 | |||
| Approx. Weight | kg | 3200 | 3800 | 5000 | |||
| Automation | type | PLC WITH DRIVES & HMI SYNC WITH YOUR CASTER FOR CUT TO LENGTH | |||||
Features
- Zero metal cutting loss
- Echo friendly no gases required
- Easy to install with your exciting billet caster
- Special tool steel cutting blade with unique hardening process.
- Can be synchronized with your CCM through automation
- Minimize error end cutting length in the rolling mill.
Material Saving Compression Calculation
| Billet size in mm | Mini. cut thickness in oxy aci. cutting mm | Material loss per cut through oxy.aci.cutting in gms | Cut thickness in shear machine mm | Material saving per cut in gms |
| 100 x 100 | 6 | 450 | 0 | 450 |
| 130 x 130 | 6 | 800 | 0 | 800 |
| 160 x 160 | 7 | 1400 | 0 | 1400 |
| 200 x 200 | 8 | 2200 | 0 | 2200 |
Note:
- We reserve the rights to change or alter the specifications as may be necessitated without prior notice.
